Model NO.: ATS Series
Engagement System: Intermeshing
Screw Channel Structure: Deep Screw
Exhaust: Exhaust
Automation: Automatic
Computerized: Computerized
Voltage: 380V 50Hz or Customized
Electric Components: ABB, Schneider, LS, Omron, or Customized
Pelletizing Type: Water-Ring Pelletizer
Capacity Range: 150-1500kg/H
Trademark: ACERETECH
Transport Package: Wooden Pallet
Specification: CE, TUV
Origin: Jiangsu Zhangjiagang
HS Code: 8477209000
Silane Cross Linking Compounding Extruding Machine
Definition:
The Silane cross-linking cable material pellets granulating machine is designed based on the building block principle, allowing for easy modification of the plastic extrusion machine according to material properties and process technology.
This machine can achieve extensive performance and special purposes in various applications, making it a versatile choice.
Its popularity is also due to excellent dispersion, compounding, and self-cleaning capabilities.
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Characteristics of Product:
1. High resistance to breakdown strength
2. Low dielectric loss
3. Good and stable insulation
4. Good softness
5. Excellent mechanical and electrical properties
6. Strong acid and alkali resistance with good chemical stability
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Application:
Suitable for cables made from PE as raw material.
Production Line:
Introduction of ATS Two-Stage Compounding Line:
To produce PE cable materials, we generally use the ATS two-stage compounding line, which includes an ATE twin-screw extruder, an ASE single-screw extruder, and a downstream pelletizing system.
The first stage involves polymer compounding, while the second stage focuses on extruding the compounds at a lower temperature and then pelletizing them using a downstream cutting system.
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This production line offers more flexible operation, optimized technical conditions, and improved product performance compared to one-stage extruders.
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About the Pelletizing System:
Multiple cutting systems can be used in the ATS compounding line. Thanks to the modular design, both instrument control and PLC control are available for the electrical control system.
Key electrical components are sourced from European brands to ensure reliable and stable performance.
For producing PE cable materials, we typically use a water-cooling die-face hot cutting system. This combines the high-speed and strong-compounding capabilities of the twin-screw extruder with the low-speed, low-temperature, and weak-shear characteristics of the single-screw extruder, making it ideal for heat-sensitive or shear-sensitive materials.
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Production Process:
1. Raw Material Storage
2. Drying Hopper
3. Molecular Screen Dryer
4. Raw Material Tank
5. Loss-in-Weight Metering Pump
6. Loss-in-Weight Electronic Balance
7. Main Twin-Screw Extruder
8. Main Single-Screw Extruder
9. Water-Ring Pelletizer
10. Centrifugal Hydro-Extractor
11. Boiling Bed
12. Vacuum Feed Mechanism
13. Molecular Screen Dryer
14. Drying Hopper
15. Product Hopper
16. Vacuum Packing Machine
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The Silane cross-linking cable material pellets granulating machine has four main types with different output capacities, covering nearly all kinds of special and common application requirements for extruders.
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Main Technical Specifications
| Machine Size | Screw Diameter (mm) | Screw Speed Max. (rpm) | Motor Power (Kw) | Throughput Rate (Kg/h) | |
| ATS52/120 | ATE52 | 51.4 | 600 | 55 | 150-300 |
| ASE120 | 120 | 85 | 37 | ||
| ATS65/150 | ATE52 | 62.4 | 600 | 90 | 300-500 |
| ASE150 | 150 | 85 | 45 | ||
| ATS75/180 | ATE75 | 71 | 600 | 132 | 500-800 |
| ASE180 | 180 | 85 | 55 | ||
| ATS95/200 | ATE95 | 93 | 600 | 250 | 800-1500 |
| ASE200 | 200 | 85 | 75 | ||
Characteristics of This Set of Equipment:
1. Excellent mixing effect with convenient temperature control
2. Compact footprint and minimal power consumption
3. Fully automatic mixing and granulation with minimal human intervention
4. High safety and reduced risk of material damage and deterioration
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About Our Service:
PE Cable Extruder Before Sale
1. Introduce products and detailed applications
2. Recommend suitable solutions
3. Provide reference information
4. Offer lab testing
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During Manufacturing
1. Provide layout and engineering conditions
2. Inform project processing status
3. Offer other documents
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After Sale
1. Provide installation, commissioning, and training
2. Register and record customer information
3. Offer spare parts
4. Provide necessary technical support for new applications
5. Regularly visit customers and correct information
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Why Choose Us
1. Lower investment cost for a high-quality and durable machine;
2. Low energy consumption with high production output;
3. Overseas installation and training are available;
4. Machine warranty with spares in stock and timely delivery;
5. Fast machine delivery and installation: AceRetech produces on average 10 sets of plastic machines per month and can deliver faster than most manufacturers. The regular delivery time for AceRetech recycling machines is 60 days.
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