ACP (Aluminum Composite Panel) Product Line
-- The Largest Extruder in China
Diameter of Twin-screw extruder: 133mm
Diameter of Single-screw extruder: 250mm
Hourly Output: 2,000kg
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Machine Characteristics
Structure:
Stage 1 is a co-rotating twin screw extruder, which utilizes the high speed, high shearing and strong compounding advantages to have material compounded in a short length of stay and finish the compounding process under no die head back pressure.
Stage 2 is a single-screw extruder. The screw low speed and deep slot provide a low shearing process environment, which prevents the compounded material from decomposing because of overheat under high pressure.
The raised operational flexibility and accurate temperature control facilitate the realization of different technological processes, maximizing production efficiency.
It is good at processing such heat-sensitive and shear-sensitive materials like PVC, XLPE, HFFR cable or shield material, etc.
Here is a detailed specification table for various models:
Type | Diameter (mm) | L/D | Screw speed (r/min) | Power (kw) | Capacity (kg/h) | |
TSC-52/120 | TSB-52 & SE-120 |
51.4 120 |
24~48 7~20 |
500 85 |
45 30~37 |
100~300 |
TSC-52/150 | TSH-52 & SE-150 |
51.4 150 |
24~48 7~20 |
600 85 |
90 37~45 |
200~500 |
TSC-65/150 | TSB-65 | 62.4 | 24~48 | 500 | 200~500 | |
SE-150 | 150 | 7~20 | 85 | 37~45 | ||
TSC-65/180 | TSH-65 & SE-180 |
62.4 180 |
24~48 7~20 |
600 85 |
160 45~55 |
400~800 |
TSC-75/180 | TSB-75 | 71 | 24~48 | 500 | 110 | 400~800 |
SE-180 | 180 | 7~20 | 85 | 45~55 | ||
TSC-75/200 | TSH-75 & SE-200 |
71 200 |
24~48 7~20 |
600 85 |
250 55~75 |
700~1500 |
TSC-95/220 | TSB-95 & SE-220 |
93 220 |
24~48 7~20 |
400 85 |
200~250 75~90 |
800~1600 |
Block heat exchangers are compact, modular heat exchange devices classified based on materials, structural designs,
application scenarios, and manufacturing processes. the structured summary of classification as below: Classification by Material
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1. Graphite Block Heat Exchanger - Structural Features: Made of impregnated or molded impervious graphite, offering high corrosion resistance and
thermal conductivity. Common types include cylindrical block-type (e.g., Cylindrical Block Graphite Heat Exchanger)
and shell-and-tube graphite heat exchangers. - Applications: Ideal for corrosive media like strong acids or alkalis, such as heat exchange in phosphoric acid production. 2. Ceramic Block Heat Exchanger - Structural Features: Fabricated from monolithic ceramic blocks with elongated cross-sectional channels. The overlapping
arc-shaped channel walls enhance fluid flow efficiency. - Applications: Suitable for high-temperature or high-wear environments in chemical and energy industries. Classification by Structural Design
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1. Block-and-Hole Heat Exchanger - Composed of multiple perforated graphite blocks stacked together, allowing fluid exchange through interconnected channels (e.g., *Cylindrical Block Graphite Heat Exchanger*). 2. Shell-and-Tube Block Structure - Modular shell-and-tube designs, including fixed-tube and floating-head types. Examples include *Complex Shell-and-Tube Graphite Heat Exchanger*. 3. Monolithic Block Heat Exchanger - Single-piece structures formed by casting or injection molding, eliminating welds and enhancing pressure resistance (e.g., ceramic or metal monolithic blocks). Classification by Special Functions
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1. High-Pressure Thread-Locked Ring Heat Exchanger - Design Features: Employs threaded locking rings for sealing, suitable for high-pressure hydrogen environments (e.g., hydrogenation reaction systems). Corrosion resistance is improved via optimized materials like hydrogen-resistant steel. 2. Corrosion-Resistant Block Heat Exchanger - Examples include *Double-Side Corrosion-Resistant Cylindrical Block Graphite Heater*, designed for strong acid media. Classification by Manufacturing Process
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1. Modular Assembly Type - Multiple modules connected via bolts or adhesives, facilitating maintenance (common in graphite heat exchangers). 2. Integrated Monolithic Type - Molded in one piece for high structural integrity, such as cast ceramic or metal blocks. Application Scenarios
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- Chemical Industry: Graphite and ceramic block exchangers handle corrosive media (e.g., sulfuric acid, phosphoric acid). - Energy & High-Pressure Systems: Thread-locked ring exchangers are used in petroleum hydrogenation and high-pressure steam systems. - High-Temperature Environments: Ceramic blocks excel in waste heat recovery from high-temperature exhaust gases.
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Siping Juyuan Hanyang Plate Heat Exchanger Co., Ltd , https://www.tj-heatexchange.com