Introducing Form 4B: Redefining Dental 3D Printing With Blazing Speed and Unmatched Accuracy

Formlabs is thrilled to introduce Form 4B, our next-generation resin 3D printer that sets a new benchmark for speed, accuracy, reliability, and material diversity in the dental industry. Form 4B marks a major leap forward in stereolithography (SLA) 3D printing technology, building on years of pioneering advancements in hardware, software, and materials science. With unprecedented speed, Form 4B can produce a model every minute without sacrificing dimensional accuracy or surface finish. This printer combines a new print engine with updates to the Formlabs Dental materials library featuring over 15 unique resins for dental applications, as well as new accessories and post-processing solutions, and an enhanced user experience. These updates underscore Formlabs' commitment to "Dentistry Made Easier." Form 4B isn't just about speed—it also ensures unmatched precision. Dental appliances must fit perfectly every time, and Form 4B achieves industry-leading surface accuracy consistently across the build platform. The Light Processing Unit (LPU) delivers a 50 µm XY resolution, allowing for smooth surfaces and fine features essential for premium dental appliances. Whether you're printing one part or filling the entire build platform, you'll enjoy identical prints with unparalleled optical uniformity. The Form 4B's print engine, known as the Low Force Display™ (LFD) Print Engine, combines ultra-high power LEDs, collimating lenses, optical filters, and a robust LCD to cure each layer instantly, regardless of part size or quantity. This innovation ensures print speeds remain constant whether you're printing one item or a full build platform, drastically improving efficiency. One of the standout features of Form 4B is its blazing speed. Speed is crucial for dental professionals operating under tight deadlines. Form 4B prints models up to four times faster than any other Form Series printer. For example, single retainer models can be completed in just 15-20 minutes, while up to eight occlusal splints or nightguards can be printed in 35 minutes. This speed allows dentists and orthodontists to complete more procedures in less time, freeing them up for higher-value tasks. The Form 4B also excels in accuracy. Its high-resolution display ensures parts are printed with repeatable tolerances that match initial designs. This consistency is vital for reprints, whether for backup occlusal splints or replacement dentures. Fine surface quality means parts can often be used as-is or enhanced with traditional techniques like polishing, staining, or glazing. Setting up the Form 4B is simpler than ever, taking only 15 minutes from unboxing to your first print. Automatic resin handling features, including dispensing systems with smart sensors, maximize uptime and reduce the time from setup to printing. Post-processing has also been optimized with the second-generation Form Wash, which improves liquid agitation for faster and cleaner parts. The new resin cartridge design uses 60% less plastic while still holding a full liter of material, making storage and maintenance more manageable. Reliability is paramount for high-volume use. Each Form 4B undergoes 60 checkpoints for functionality before leaving the factory, ensuring consistent performance. The printer's components, including the Resin Tank and Build Platform, have been redesigned for smoother operation and longer lifespan. Resin Tanks can handle over 75,000 layers before needing replacement, significantly reducing operational costs. Form 4B also supports the expansive materials catalog, offering over 15 dental-specific resins. The new Fast Model Resin is designed for speed, ideal for producing orthodontic models for aligners and retainers. Grey Resin V5 is a versatile resin for general dental models, while Precision Model Resin is recommended for restorative and implant models. For those looking to experiment with custom materials, Form 4B will offer an Open Platform, allowing users to print with certified third-party materials and customize print settings. This flexibility opens up endless possibilities for dental professionals. Feedback from beta testers has been overwhelmingly positive. Stephan Kreimer, a master dental technician, praised the Form 4B's ease of use and print quality, noting significant improvements in speed and accuracy. Dr. Christopher Baer, a practicing dentist, highlighted the printer's speed and accuracy, particularly in creating retainer models that patients prefer for their anatomical contours. In conclusion, Form 4B combines speed, accuracy, reliability, and versatility, making it an indispensable tool for dental professionals. Whether you're producing orthodontic models, surgical guides, or restorations, Form 4B is designed to streamline workflows and improve outcomes. For those interested in experiencing the Form 4B firsthand, we invite you to request a free sample part or explore the technology behind this revolutionary printer.

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