Waste Oil Distillation & Converting System / Convert Waste Engine Oil and Mineral Oil into Base Oil
Series BOD
**Economically Advantageous**
The cost of purchasing regenerated oil is typically less than 80% of new oil, and can even be as low as 50%. There is no downtime when reclaiming on energized equipment. Replacing with new oil and performing a hot oil flush requires the equipment to be turned off.
**Control of Strategic Asset is Retained**
Oil in use is an asset. By using regeneration technology, you reduce dependency on oil companies for replacement supplies and are protected from volatile market price fluctuations.
**Extended Life of Expensive Capital Equipment**
In-situ treatment of transformers significantly reduces aging effects, slowing down the processes that degrade the asset.
**Brief Description**
With the rapid development of the refining industry from waste plastics, waste rubber, and waste oils, fuel oils produced by these industries are increasingly widely used and adopted, penetrating all areas of the national economy and daily life. However, due to the fast growth of these industries and the increase in workforce, raw material costs have also risen significantly.
So how can we increase the added value and price of fuel oil while keeping low raw material costs? The easiest way is to re-distill (or called rectify) the crude oil produced from waste plastics, rubbers, and dirty used oils. This type of fuel oil has a light yellow or red color and its technical specifications can match diesel standards. There are two methods to produce this type of fuel oil: setting up a large-scale petrochemical refining unit, which costs over 1 billion US dollars, or using a low-cost earth furnace. Large refining systems bring high costs, while earth furnaces are inefficient, unsafe, and not environmentally friendly.
Our company has developed a new system that solves these two problems, saving your costs and increasing efficiency in safe and environmentally friendly conditions. It's the **Waste Oil Distillation & Converting System Series BOD**.
**Introduction & Application**
The BOD series waste oil distillation and converting system can produce base oil, diesel, and gasoline from black, dirty engine oil, waste lube oil, crude oil, waste plastic oil, and waste rubber oil through catalytic distillation. Pump the pre-treated oil into the heater vessel (distillation kettle), heat it to working temperature (up to around 430°C), then perform distillation and catalysis to obtain base oil, diesel, and gasoline. When the reaction is complete, remove all residues from the distillation kettle, and the system can be reused for the next cycle.
**Main Features**
1. Easy to operate – 1–2 workers can easily manage the machine.
2. Environmentally friendly – no smoke, no odor, no secondary pollution. The entire process is sealed, preventing harmful gases from being released.
3. The BOD system can recycle and distill various types of dirty black oils, including waste engine oil, lube oil, gasoline oil, diesel oil, rubber oil, plastic oil, and other lubricant oils, converting them into diesel and gasoline.
4. High-quality refined oil output – no discoloration due to oxidation, no bad smell or odor.
5. Low operating costs include:
- Catalyst chemicals: less than USD 30 per ton of waste oil.
- Heat energy consumption: 105 kcal per ton of waste oil.
- Power consumption: 40 kW to recycle one ton of waste oil.
6. High degree of automation, advanced design, and fabrication technology.
7. Uses water circulation cooling for atmospheric and vacuum distillation units, ensuring safety. Decompression increases both the quantity and quality of refined oil.
8. No acids or clays are used, which are banned in many countries.
9. Highly efficient heating system – multiple heat sources such as natural gas, furnace oil, and coal can be used.
**Technical Specification of the Machine**
**Note:** All specs may change based on actual requirements.
**Recovery Rate**
- Base oil: 85%~88% (index similar to SN150~SN200)
- Gasoline: about 3%
- Diesel: about 3%–4%
- Oil residue: 6%~8%
**Technical Index of Oil After Treatment**
**All plants can be designed and equipped with:**
Enclosed Type, Trailer, PLC (Programmable Logic Controller)
For more information, please send us an inquiry or visit our website: [www.zhongnengcq.cn](http://www.zhongnengcq.cn)
Keywords: oil filtration, oil purification, oil treatment, oil purifier, oil recycling, oil processing, oil filtering, energy saving, oil regeneration, oil processor, oil filter, oil process, oil purify, oil regenerating, oil restoration, waste oil disposal, oil reclaimed, oil reclaiming, waste oil management, oil regenerate, oil reconditioned, oil reconstituted, oil restituting, oil recovering, oil recondition, oil filters, oil refinery, oil refiner, oil cleaning, oil recycle, oil reclaiming, oil separator, oil recovery, oil recycling, oil reclamation, oil refinery, oil separation, oil purifiers, oil recondition.
**Economically Advantageous**
The cost of purchasing regenerated oil is typically less than 80% of new oil, and can even be as low as 50%. There is no downtime when reclaiming on energized equipment. Replacing with new oil and performing a hot oil flush requires the equipment to be turned off.
**Control of Strategic Asset is Retained**
Oil in use is an asset. By using regeneration technology, you reduce dependency on oil companies for replacement supplies and are protected from volatile market price fluctuations.
**Extended Life of Expensive Capital Equipment**
In-situ treatment of transformers significantly reduces aging effects, slowing down the processes that degrade the asset.
**Brief Description**
With the rapid development of the refining industry from waste plastics, waste rubber, and waste oils, fuel oils produced by these industries are increasingly widely used and adopted, penetrating all areas of the national economy and daily life. However, due to the fast growth of these industries and the increase in workforce, raw material costs have also risen significantly.
So how can we increase the added value and price of fuel oil while keeping low raw material costs? The easiest way is to re-distill (or called rectify) the crude oil produced from waste plastics, rubbers, and dirty used oils. This type of fuel oil has a light yellow or red color and its technical specifications can match diesel standards. There are two methods to produce this type of fuel oil: setting up a large-scale petrochemical refining unit, which costs over 1 billion US dollars, or using a low-cost earth furnace. Large refining systems bring high costs, while earth furnaces are inefficient, unsafe, and not environmentally friendly.
Our company has developed a new system that solves these two problems, saving your costs and increasing efficiency in safe and environmentally friendly conditions. It's the **Waste Oil Distillation & Converting System Series BOD**.
**Introduction & Application**
The BOD series waste oil distillation and converting system can produce base oil, diesel, and gasoline from black, dirty engine oil, waste lube oil, crude oil, waste plastic oil, and waste rubber oil through catalytic distillation. Pump the pre-treated oil into the heater vessel (distillation kettle), heat it to working temperature (up to around 430°C), then perform distillation and catalysis to obtain base oil, diesel, and gasoline. When the reaction is complete, remove all residues from the distillation kettle, and the system can be reused for the next cycle.
**Main Features**
1. Easy to operate – 1–2 workers can easily manage the machine.
2. Environmentally friendly – no smoke, no odor, no secondary pollution. The entire process is sealed, preventing harmful gases from being released.
3. The BOD system can recycle and distill various types of dirty black oils, including waste engine oil, lube oil, gasoline oil, diesel oil, rubber oil, plastic oil, and other lubricant oils, converting them into diesel and gasoline.
4. High-quality refined oil output – no discoloration due to oxidation, no bad smell or odor.
5. Low operating costs include:
- Catalyst chemicals: less than USD 30 per ton of waste oil.
- Heat energy consumption: 105 kcal per ton of waste oil.
- Power consumption: 40 kW to recycle one ton of waste oil.
6. High degree of automation, advanced design, and fabrication technology.
7. Uses water circulation cooling for atmospheric and vacuum distillation units, ensuring safety. Decompression increases both the quantity and quality of refined oil.
8. No acids or clays are used, which are banned in many countries.
9. Highly efficient heating system – multiple heat sources such as natural gas, furnace oil, and coal can be used.
**Technical Specification of the Machine**
|
ITEM |
MODEL UNIT |
BOD-5 |
BOD-10 |
BOD-15 |
BOD-20 |
BOD-30 |
|
Capacity |
Tons/day |
    3 |
    5 |
    10 |
    15 |
    30 |
|
Recovery Rate |
% |
88 ~ 98 |
||||
|
Working Pressure |
MPa |
≤0.4 |
||||
|
Temperature Range |
ºC |
80 ~ 430 |
||||
|
Working Noise |
dB(A) |
≤85 |
||||
|
Power Supply |
 |
380V / 3 Phase / 50Hz (or as per your needed) |
||||
|
Electrical Power |
kW |
      18 |
    20 |
    24 |
    28 |
    30 |
|
Cooling Method |
Water Circulation Cooling |
|||||
|
Heating Energy Source |
Natural gas, furnace oil, coal, etc. |
|||||
|
Weight |
Tons |
    6 |
    8.5 |
    16 |
    29 |
    37 |
|
Manufacture Time |
Days |
    25 |
    30 |
    35 |
    35 |
    45 |
|
No |
Category |
Unit |
Technical data |
|
|
Light base oil |
Medium/heavy base oil |
|||
|
1 |
Viscosity(40ºC) |
Mm²/s |
16~32 |
28~72 |
|
2 |
Density index |
 |
≥99 |
110 |
|
3 |
Appearance |
 |
Transparency |
Transparency |
|
4 |
Color |
ASTM D1500 |
≤1 |
≤2 |
|
5 |
Pour point |
ºC |
-15 |
-10 |
|
6 |
Water content |
% W/W |
≤0.05 |
≤0.05 |
|
7 |
Flash point (open) |
ºC |
≥180 |
≥210 |
|
8 |
Ash content |
% W/W |
0.005 |
0.005 |
|
9 |
Carbon residue |
% W/W |
≤0.13 |
≤0.13 |
|
10 |
Corrosion copper, 100ºC 3h |
 |
Qualified |
Qualified |
|
11 |
Acidit |
mg KOH/g |
≤0.05 |
≤0.05 |
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