Pillow Plate is a highly versatile panel-type heat exchanger that can be welded, formed, or customized to meet your specific requirements. It is ideal for use in irregular shapes, high-pressure environments, high-temperature applications, and corrosive conditions. This type of heat exchanger is widely used across various industries due to its flexibility, durability, and efficiency.
**Thermally Efficient Types of Pillow Plate**
1. Immersion heating and cooling
2. External heating, cooling, or temperature preservation
3. Built-in heating or cooling, such as internal heated fluidized beds
4. Special-purpose heat exchangers
5. Evaporators and condensers
6. Clamp-on heating, cooling, and temperature maintenance
7. Polymerizer cooling and heating baffles
8. Ice storage systems
9. Plate heat recovery groups
10. Drum insulation
11. Equipment trough jackets
12. Conical head jackets
13. Dyeing heaters
14. Flue gas heat recovery plate groups
15. Falling film cold water (brine) units
16. Built-in concentrators or reboilers
17. Large built-in bezel sets for cooling vegetable oil
**Key Features of Pillow Plate**
1. Available in a wide range of materials, including stainless steel 304, 316L, 2205, and titanium
2. Capable of withstanding high operating pressures
3. Suitable for high operating temperatures
4. No gaskets required, reducing maintenance needs
5. Corrosion-resistant properties
6. Easily formed to fit custom shapes
7. Cutouts can be easily integrated into the design
8. Excellent thermal transfer efficiency
9. Ideal for immersion heating and cooling
10. Supports clamp-on heating, cooling, and temperature control
11. Integral jacketing for heating and cooling
12. Customizable heat exchanger designs
13. Used in evaporators and condensers
14. Easy to clean and available in attractive finishes
15. Low pressure drop design for efficient flow
16. Available in pharmaceutical and food-grade configurations
17. Offers a larger heat transfer surface area
18. Highly adaptable for various industrial applications
**Types of Pillow Plate**
**Double Embossed Pillow Plate**
This type features double-sided pressure molding and is commonly used in most applications. It is suitable for both heating and cooling processes, with similar thickness on both sides. Materials such as stainless steel, Hastelloy, and carbon steel are used, with varying thicknesses to accommodate different working pressures.
Double embossed pillow plates are ideal for heat exchange in liquids, powders, and granules. Thanks to advanced laser welding techniques, they can withstand very high working pressures despite having a relatively thin wall. Their design flexibility allows for optimal performance in various applications, such as cooling technology and food industry heat exchangers. They are often used in complete installations like drop film water coolers, immersion coolers, and ice banks. These plates support a wide range of coolants and heating agents, including water, steam, ethylene glycol, freon, NH3, and CO2.
**Single Embossed Pillow Plate**
This type involves only single-sided pressure molding and is typically used for flat surfaces, such as tank walls and transport beds. The thickness on each side may differ depending on the application. Materials like stainless steel, Hastelloy, and carbon steel are used, with varying thicknesses to meet different pressure requirements.
**Advantages of Pillow Plate**
- Easy to install on the outer walls of storage tanks and equipment
- Can be tailored to match special shapes and sizes
- Manufacturing can align with existing pipelines, control systems, and support structures
- Available in stainless steel and carbon steel options
- The double embossed design enhances turbulence, improving heat transfer efficiency even at low flow rates
- Experiments show that double embossed plates offer up to 15% better heat transfer performance compared to single embossed plates
**Common Heat Transfer Media**
1. Steam
2. Hot water
3. Cooling water
4. Conduction oil
5. Heat transfer fluids
6. Glycol solution
**Customization & Design**
We accept special shape and size designs and provide full customization services to meet your unique needs. Whether you're looking for standard or custom solutions, our team is here to help you achieve the best results.
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