Pillow Plate is a highly versatile panel-type heat exchanger that can be welded, formed, or customized to meet your specific requirements. It is ideal for use in irregular shapes, under high pressure, at elevated temperatures, or in corrosive environments. This type of heat exchanger offers excellent thermal efficiency and adaptability across various industrial applications.
**Thermally Efficient Types of Pillow Plate**
1. Immersion heating and cooling
2. External heating, cooling, or temperature maintenance
3. Built-in heating or cooling, such as internal heated fluidized beds
4. Special heat exchangers
5. Evaporators and condensers
6. Clamp-on heating, cooling, and temperature control
7. Polymerizer cooling and heating baffles
8. Ice storage systems
9. Plate heat recovery groups
10. Drum insulation
11. Equipment trough jackets
12. Conical head jackets
13. Dyeing heaters
14. Flue gas heat recovery plate groups
15. Falling film cold water (brine) units
16. Built-in concentrators or reboilers
17. Large built-in bezel sets for cooling vegetable oil
**Key Features**
- Available in a wide range of materials, including stainless steel 304, 316L, 2205, and titanium
- Capable of withstanding high operating pressures and temperatures
- No gaskets required, reducing maintenance and leakage risks
- Corrosion-resistant and easy to clean
- Can be easily formed to fit custom shapes and sizes
- Offers high thermal efficiency and turbulence for improved heat transfer
- Custom designs available for specific industry needs
- Suitable for pharmaceutical, food-grade, and chemical applications
- Low-pressure drop design ensures efficient operation
- Compatible with a variety of heat transfer media, such as steam, hot water, glycol solutions, and more
**Types of Pillow Plate**
**Double Embossed Pillow Plate**
This type features double-sided pressure molding, making it suitable for most applications. It is commonly used for heating and cooling processes where both sides of the plate have similar thickness. The material options include stainless steel, Hastelloy, and carbon steel, allowing flexibility in meeting different working pressure requirements.
Due to advanced laser welding techniques, even thin-walled plates can withstand high working pressures. This makes them ideal for use in liquid, powder, or granular processing. Double embossed pillow plates are widely used in the food industry, cooling technology, and specialized systems like drop film coolers, immersion coolers, and ice banks. They support a broad range of coolants and heating agents, including water, steam, ethylene glycol, freon, ammonia, and CO2.
**Single Embossed Pillow Plate**
This version uses single-sided pressure molding and is typically used for flat surfaces such as tank walls or transport beds. In this case, the thickness on each side of the plate may differ. Like the double embossed version, it is available in stainless steel, Hastelloy, and carbon steel, and can be tailored to suit different pressure conditions.
**Advantages of Pillow Plate**
- Easy to install on existing storage tanks and equipment
- Can be designed to fit special shapes and sizes
- Manufacturing processes can align with existing pipelines, control systems, and support structures
- Materials like stainless steel and carbon steel are available
- The double embossed design enhances turbulence, improving heat transfer efficiency even at low flow rates
- Experiments show that double embossed plates offer about 15% better heat transfer performance than single embossed ones
**Common Heat Transfer Media Used**
1. Steam
2. Hot water
3. Cooling water
4. Conduction oil
5. Heat transfer fluids
6. Glycol solution
**Customization & Special Design**
We accept custom shape and size designs to meet your unique requirements. Whether you need a standard product or a fully customized solution, we provide tailored heat exchanger systems that enhance performance and efficiency in your application.
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