Construction Building Material Gypsum Wallboard Making Machine Equipment

Model NO.: DCIB800
Application: Building Material
Fuel: Natural Gas, Heavy Oil, Coal and Diesel
Drying System: Hot Air Stove Drying System
Board Thickness: 8mm-20mm
Board Width: 1200mm or 1220mm
Board Length: 2400mm~3600mm(Adjustable)
Item: Gypsum Board Processing Machinery
Trademark: DCI
Transport Package: Standard Seaworthy Packing
Specification: Standard or Unstandard
Origin: Hengshui City, Hebei Province, China
HS Code: 847480901
Model NO.: DCIB800
Application: Building Material
Fuel: Natural Gas, Heavy Oil, Coal and Diesel
Drying System: Hot Air Stove Drying System
Board Thickness: 8mm-20mm
Board Width: 1200mm or 1220mm
Board Length: 2400mm~3600mm(Adjustable)
Item: Gypsum Board Processing Machinery
Trademark: DCI
Transport Package: Standard Seaworthy Packing
Specification: Standard or Unstandard
Origin: Hengshui City, Hebei Province, China
HS Code: 847480901
Construction Gypsum Wallboard Making Machine:
1. Capacity:
2million to 30 million sqm (based on thickness of 9.5mm gypsum board)
2. Working time: 24hours/day and 300 working days/year
3. Raw material: Gypsum powder(natural gypsum, content of CaSO4·1/2H2O is over 75%/ desulfurization gypsum), shielding paper, modified starch, foaming agent, glue
4. Fuel: Natural gas, diesel, heavy oil or coal
5. Product quality and specification:
1) The product is in compliance with National Standard GB/T9775-2008
2) Product specification:
Length: 2400mm~3600mm
Width: 1200mm or 1220mm
Thickness: 8mm-20mm
Gypsum 6.8kg/m2
Shielding paper 0.48kg/m2
Modified starch 0.035kg/m2
Foaming agent 0.008kg/m2
Glue 0.005kg/m2
Fiberglass
(optional)
0.025kg/m2
Electricity 0.3kwh/m2
Water 4.8kg/m2
Heavy oil
(11000kcal/kg)
Heat consumption~3800kcal/m2
Natural gas
(8500kcal/ m3)
Heat consumption ~3800kcal/m2
Production Method of Gypsum Board Production Line:
This production line used  the  calcined gypsum powder, water and various additives are automatically and separately measured and conveyed into the mixer by continuous auto-conveying system. After well mixed into slurry and spreaded onto the gypsum board protective paper which is continuously moving forward. During the progressing process, the slurry is gradually dispersed with vibration, and jointed with back protective paper.  When going through extruded shaping machine, the slurry is fully wrapped by upper and lower paper, pressing into well-regulated flat board which is continuously brought forward as per a stable and strictly controlled speed. After any minutes , the calcined gypsum in the slurry is hydrated again and crystallized into tiny interpenetrative dihydrate gypsum crystal with higher strength. And then, the wet gypsum board with a certain strength and regular shape is precisely cut into individual boards with set size by an auto-controlled cutting system. The individual boards are orderly arranged, turned over by program control system and brought into the dyer. In the dryer, the absorbed water in the boards is evaporated away. following strict drying system(The crystal water in the gypsum crystal has no loss). After brought out from the dryer, the boards are gradually cooled down in the running process. The front sides of every two boards are folded after turned over again, and the two ends are cut into boards with regular size and nice appearance by end sawing machine.  And finally the boards are conveyed to automatic stacking machine and stacked into well-ordered finished products before put into storage.
About DCI:
Hengshui Decheng Machinery & Equipment Co., Ltd, founded in 2008, is a comprehensive enterprise of machinery manufacture, research&development and investment casting. It has 218 staffs and 53 technical staffs including senior engineers, engineers and technicians. It covers 30, 000 sqm land, and has machining workshop, electrical workshop and precision casting workshop with complete sets of production and testing equipment. In 2008, it passed ISO9001: 2008 Quality Management System Certification. In early 2013, after on-site inspection and authentication by SGS, it became audited supplier of Made-in-China, and in May, 2013, it passed ISO/TS16949: 2009 "casting and machining for automotive parts" Quality Management System Certification. 
 
Our company specially designs and manufactures complete sets of building materials equipments, such as paper surface gypsum board production line, gypsum powder production line (natural gypsum and chemical gypsum), fiber cement board production line, calcium silicate board production line, cement production line, AAC block production line, stone production line, etc. Certainly we also supply single machines, spare parts and wearing parts for these production lines; At the same time, we produce some raw materials for the production lines, such as modified starch, foaming agent, glue, etc. 
 
Our company has well-experienced professional engineers and technical teams to ensure our clients with high-quality equipments. The well-skilled installation and commissioning team and high-quality process technologists provide our clients both at home and abroad with full set of technical services to make our clients "buy with reassurance and use with gratification". In recent years, our company has completed building materials equipment projects in the Middle East, Central Asia and Eastern Europe, etc, and has got highly praises for both product quality and after-sale services. 
 
At the same time, our company is also professional in precision casting, and the company passed TS16949 Quality certification. We can produce great variety of products used in industries including automotive&truck, agricultural machinery, mining machinery, engineering machinery, petroleum machinery, electronic industry, etc. The castings can be made following standards such as GB, ASME, DIN, NF, JIS, BS, AS, etc. 
 
Our senior engineer has worked in casting industry for more than 40 years, and with his rich experience in castings, he can design the fittest production plan for all the castings, especially for castings with high level of difficulty. Our full sets of test instruments and machines and TQM management system can ensure of reliable product quality. The precision of castings can reach Grade CT3-CT4, and surface roughness can reach Ra 3.2μ M. At the same time, we can provide further-processing services such as machining, polishing, electroplating, etc. So far, we have supplied the products to Beiqi Foton, Sany Heavy Industry, ANZ, GEGA(Germany) and many other domestic and foreign companies. 
 
Since established, we have been taking "human oriented, management strengthened, survival with quality, develop with technology" as company spirit, to provide customers with fittest products and win widely their praise. We, DCI, shall always insist on quality principle of "quality first, customer first, team work, continual improvement", and adhere to company philosophy of "honesty oriented, excellence pursue", to realize the aim of "united as one to make us successful and customer satisfied" and to provide better products and services for all old and new customers. "Let our brand remain in the customers' minds forever" is our quality commitment, and we wish to work together with all friends for common development. 
 
Warmly welcome all friends all over the world to our company! Construction Gypsum Wallboard Making Machine:
1. Capacity:
2million to 30 million sqm (based on thickness of 9.5mm gypsum board)
2. Working time: 24hours/day and 300 working days/year
3. Raw material: Gypsum powder(natural gypsum, content of CaSO4·1/2H2O is over 75%/ desulfurization gypsum), shielding paper, modified starch, foaming agent, glue
4. Fuel: Natural gas, diesel, heavy oil or coal
5. Product quality and specification:
1) The product is in compliance with National Standard GB/T9775-2008
2) Product specification:
Length: 2400mm~3600mm
Width: 1200mm or 1220mm
Thickness: 8mm-20mm
Gypsum 6.8kg/m2
Shielding paper 0.48kg/m2
Modified starch 0.035kg/m2
Foaming agent 0.008kg/m2
Glue 0.005kg/m2
Fiberglass
(optional)
0.025kg/m2
Electricity 0.3kwh/m2
Water 4.8kg/m2
Heavy oil
(11000kcal/kg)
Heat consumption~3800kcal/m2
Natural gas
(8500kcal/ m3)
Heat consumption ~3800kcal/m2
Production Method of Gypsum Board Production Line:
This production line used  the  calcined gypsum powder, water and various additives are automatically and separately measured and conveyed into the mixer by continuous auto-conveying system. After well mixed into slurry and spreaded onto the gypsum board protective paper which is continuously moving forward. During the progressing process, the slurry is gradually dispersed with vibration, and jointed with back protective paper.  When going through extruded shaping machine, the slurry is fully wrapped by upper and lower paper, pressing into well-regulated flat board which is continuously brought forward as per a stable and strictly controlled speed. After any minutes , the calcined gypsum in the slurry is hydrated again and crystallized into tiny interpenetrative dihydrate gypsum crystal with higher strength. And then, the wet gypsum board with a certain strength and regular shape is precisely cut into individual boards with set size by an auto-controlled cutting system. The individual boards are orderly arranged, turned over by program control system and brought into the dyer. In the dryer, the absorbed water in the boards is evaporated away. following strict drying system(The crystal water in the gypsum crystal has no loss). After brought out from the dryer, the boards are gradually cooled down in the running process. The front sides of every two boards are folded after turned over again, and the two ends are cut into boards with regular size and nice appearance by end sawing machine.  And finally the boards are conveyed to automatic stacking machine and stacked into well-ordered finished products before put into storage.
About DCI:
Hengshui Decheng Machinery & Equipment Co., Ltd, founded in 2008, is a comprehensive enterprise of machinery manufacture, research&development and investment casting. It has 218 staffs and 53 technical staffs including senior engineers, engineers and technicians. It covers 30, 000 sqm land, and has machining workshop, electrical workshop and precision casting workshop with complete sets of production and testing equipment. In 2008, it passed ISO9001: 2008 Quality Management System Certification. In early 2013, after on-site inspection and authentication by SGS, it became audited supplier of Made-in-China, and in May, 2013, it passed ISO/TS16949: 2009 "casting and machining for automotive parts" Quality Management System Certification. 
 
Our company specially designs and manufactures complete sets of building materials equipments, such as paper surface gypsum board production line, gypsum powder production line (natural gypsum and chemical gypsum), fiber cement board production line, calcium silicate board production line, cement production line, AAC block production line, stone production line, etc. Certainly we also supply single machines, spare parts and wearing parts for these production lines; At the same time, we produce some raw materials for the production lines, such as modified starch, foaming agent, glue, etc. 
 
Our company has well-experienced professional engineers and technical teams to ensure our clients with high-quality equipments. The well-skilled installation and commissioning team and high-quality process technologists provide our clients both at home and abroad with full set of technical services to make our clients "buy with reassurance and use with gratification". In recent years, our company has completed building materials equipment projects in the Middle East, Central Asia and Eastern Europe, etc, and has got highly praises for both product quality and after-sale services. 
 
At the same time, our company is also professional in precision casting, and the company passed TS16949 Quality certification. We can produce great variety of products used in industries including automotive&truck, agricultural machinery, mining machinery, engineering machinery, petroleum machinery, electronic industry, etc. The castings can be made following standards such as GB, ASME, DIN, NF, JIS, BS, AS, etc. 
 
Our senior engineer has worked in casting industry for more than 40 years, and with his rich experience in castings, he can design the fittest production plan for all the castings, especially for castings with high level of difficulty. Our full sets of test instruments and machines and TQM management system can ensure of reliable product quality. The precision of castings can reach Grade CT3-CT4, and surface roughness can reach Ra 3.2μ M. At the same time, we can provide further-processing services such as machining, polishing, electroplating, etc. So far, we have supplied the products to Beiqi Foton, Sany Heavy Industry, ANZ, GEGA(Germany) and many other domestic and foreign companies. 
 
Since established, we have been taking "human oriented, management strengthened, survival with quality, develop with technology" as company spirit, to provide customers with fittest products and win widely their praise. We, DCI, shall always insist on quality principle of "quality first, customer first, team work, continual improvement", and adhere to company philosophy of "honesty oriented, excellence pursue", to realize the aim of "united as one to make us successful and customer satisfied" and to provide better products and services for all old and new customers. "Let our brand remain in the customers' minds forever" is our quality commitment, and we wish to work together with all friends for common development. 
 
Warmly welcome all friends all over the world to our company!

Plastic car exterior parts refer to front and rear bumper moulds, fog lamp moulds, and grilles and all plastic accessories, are requesting high quality with hardened steel 1.2738 or Finkl P20 hard steel in order to guarantee specified mould life such as 1000000shots. Plastic injection material is PP or ABS as per customer's requirement. Ceeto company has skilled design engineering team who is able to design plastic car bumper moulds as per part geometry, bumper mould design will be first considered hidden parting line or visible parting line according to DFM analysis and moldflow report.


Car bumper mould making factory


Cnc Workshop to make car bumper mould


Technical information for Car front bumper and rear bumper mould


  1. Design software: Pro-E
  2. Mould cavity: single cavity
  3. Molding material: PP, ABS, PE
  4. Mould cavity and core steel: 1.2738, P20, P20HH, 718H
  5. Hot runner system: Synventive, Yudo, HRS, Moldmaster
  6. Ejection system: Ejector pins, angle lifters
  7. Leadtime: 120 days
  8. Mould life: 500000 shots to 1000000 shots
  9. Mould packing: wooden box


Car bumper mould CNC milling


Ceeto Service Scope to manufacture car bumper mould


  1. Plastic bumper product DFM analysis
  2. Moldflow analysis
  3. Plastic car bumper mould design
  4. Plastic car bumper mould assembly drawing
  5. Plastic car bumper mould machining
  6. Plastic car bumper mould testing via injection molding machine
  7. Plastic car bumper mould packing
  8. Plastic car bumper samples packing
  9. Mould spare parts preparation
  10. We also support you for prototype mould design and manufacture


Plastic car bumper mould


Plastic Car Front Bumper and rear bumper mould test


Before we ship bumper mould to you, we will have bumper mould buy-off in house together with you, and we must make official at least three mould tryouts and 2000 empty cycle for mould to check if mould function is ok in a certain time.


Plastic bumper mould test on machine



Normally, you and we attend the validation procedure together and sign off after checking. What we are checking usually are as follows:

  1. Compatibility with Injection Machine to be used
  2. Is size of the mould ( Leight* width* Height ) correct?
  3. Is weight of the mould is correct?
  4. Are lifting eyebolts fully seated on the mold and not interfering with mold action?
  5. Are all transportation bars installed and in correct color as you request?
  6. Are knock-out holes for mechanical ejection and the layout correct as designed?
  7. Is electric box wired correctly as per injection machine standard?
  8. Are dimensions of locating ring correct?
  9. Is radius and orifice diameter of sprue bush correct?
  10. Are clamping features correct?
  11. Is the mold construction compatible with robot gripping if applicable to take off part?

Plastic bumper mould for car



Plastic car bumper mould material and heat treatment


What we will also inspect mould material and heart treatment as follows:


  1. Is any welding used on mold? Is welding process correct for the steel used?
  2. Have all mold plates been stamped with markings?
  3. Provide the heat treatment certificate and hardness for all applicable mold components
  4. Are moving parts nitrided? Provide nitride certificate.


We warmly welcome you to visit us and send us RFQ, we want to be your part of suppliers and we will do our utmost efforts to make high quality of moulds and products, if you have any doubts about technical points, please don't hesitate to let us know, we are looking forward to hearing from you, thanks a lot.


Automotive Exterior Plastic Injection Mould

Automotive Exterior Plastic Injection Mould,Injection Molding Automotive Parts,Plastic Car Front Bumper,Plastic Car Rear Bumper

Zhejiang Ceeto Molding Technology Co.,Ltd. , https://www.ceetomold.com